Forklift Battery Safe Installation and Charging
Forklift batteries are pretty large and are really expensive pieces of machinery. They weigh thousands of pounds. The task of installing and charging these batteries is something that must be really planned out ahead of time so as to make sure that these methods are able to be done safely and properly. Maintaining a sound charging method and correct handling could majorly increase the battery's regular life span.
Standard Charging
It is recommended that the battery is not connected to the charger until it is at or lower than 20% capacity. By charging the battery when it is more than 20 percent, the battery's lifespan could actually be shortened. On about each 5th charge cycle, the charger has to be set on the weekend or equalize setting, depending on which kind of charger you are utilizing.
The charging cycle should never be interrupted. When the charge cycle is done, you must avoid using the battery for a few hours. By practicing these methods, you could help ensure that you get the maximum battery performance available.
Charger Maintenance
Be certain to have the charger turned off while in the process of hooking up the battery to the charger. Connect the charger to the battery and not the lift truck. This is a common mistake which can inadvertently cause damage to both the forklift and the charger. It is also really essential that the amperage of the battery must match that of the charger.
Do not ever allow the battery to deep discharge or completely discharge. This will shorten the battery life greatly and can even prevent the charger from being able to activate. If the battery charger reads that there is no activity in the battery, it will not start the charge cycle. If this situation occurs, a technician should be called to be able to re-set the charger prior to charge being able to begin.